Vertical machining center VMC-1100
Purpose
TAJANE vertical machining center VMC-1100 series is specially designed for processing complex parts such as metal plates, disc-shaped parts, molds and small housings. The vertical machining center can perfectly perform operations like milling, boring, drilling, tapping and thread cutting, providing solutions for metal parts processing in various fields
Product Usage
TAJANE vertical machining center VMC-1100 series can be used to process precision parts of 5G products, and can also meet the processing needs of shell parts, auto parts and various mold parts. In addition, it can realize high-speed processing of box-type parts, improving processing efficiency and processing accuracy.
Vertical machining center 5G precision parts processing
Vertical machining center for batch processing of shell parts
Vertical machining center for auto parts processing
Vertical machining center for box-type parts processing
Vertical machining center for mold parts processing
Product casting process
For the CNC VMC-1100 vertical machining center series, the castings adopt the Meehanite casting process with the grade TH300, which features high strength and high wear resistance. The interior of the castings of the VMC-1100 vertical machining center is designed with a double-wall grid-like rib structure.In addition, the natural aging treatment of the bed and column of the VMC-1100 vertical machining center effectively improves the accuracy of the machining center. The worktable cross slide and base can meet the requirements of heavy cutting and rapid movement, providing users with a more efficient and stable processing experience.
How to reduce the non-conforming rate of
vertical machining center castings to 0.3%
CNC vertical machining center，with a double-walled grid-like rib structure inside the casting.
CNC vertical machining center, the spindle box adopts optimized design and reasonable layout.
Vertical machining center bed and column undergo natural aging for higher precision.
CNC vertical machining center, table cross slide and base, to meet heavy cutting and rapid movement
Product assembly process
In the VMC-1100 vertical machining center, the stability of the machine tool's precision and rigidity are enhanced through the scraping of contact surfaces of components such as the bearing seat, the contact surfaces of the worktable nut seat and slider, the contact surface between the spindle box and the spindle, and the contact surfaces of the base and column. At the same time, it eliminates internal stress in the machine tool, reduces friction, and prolongs the service life of the vertical machining center.
How is the precision of a vertical machining center "scraped out"?
① Scraping and lapping of the bearing seat of the vertical machining center
② Scraping and lapping of the contact surfaces between the worktable nut seat and the slider
③ The contact surface between the headstock and the spindle of the vertical machining center
④ Scraping and lapping of the contact surface between the base and the column
Accuracy inspection process
All products in the CNC VMC-1100 vertical machining center series undergo precision inspection tests before leaving the factory. These include geometric accuracy inspection, positioning accuracy inspection, test cutting accuracy inspection, and laser interferometer accuracy monitoring. Each step requires multiple measurements to calculate the average value, so as to reduce accidental errors, ensure the results, and achieve high-speed, high-precision, and high-efficiency machining effects.
Workbench Accuracy Test
Opto-mechanical inspection
Verticality Detection
Parallelism Detection
Nut Seat Accuracy inspection
Angle Deviation Detection
Design features
The main components of the machine tool body for the VMC-1100 series vertical machining centers are made of HT300 high-strength gray cast iron, undergoing heat treatment,natural aging and precision cold processing. It adopts a herringbone column,with a counterweight mechanism for the Z-axis. The guide rails are manually scraped, enhancing rigidity and avoiding machining vibration.
Video of vertical machining center castings
Vertical machining center light machine
Vertical machining center Bearing Spindle
Vertical machining center Bearing
CNC vertical machining center, Lead screw
Sturdy Packaging
The entire series of CNC VMC-1100 vertical machining centers are packaged in fully enclosed wooden cases, with moisture-proof vacuum packaging inside the cases. They are suitable for long-distance transportation such as land and sea transportation. Each vertical machining center can be safely and punctually delivered to all parts of the world.
Locking connection, firm and tensile.
Free delivery to major ports and customs clearance ports nationwide.
Removal of marks
Locking connection
Solid wood central axis
Vacuum packaging
Standard equipment
Additional equipment
I. For the full range of VMC-1100 vertical machining centers, optional spindles are available as additional equipment:
II. For the full range of VMC-1100 vertical machining centers, optional spindle taper forms and spindle center water outlet filtration systems are available as additional equipment:
III. For the full range of VMC-1100 vertical machining centers, an optional tool setter is available as additional equipment:
IV. For the full range of VMC-1100 vertical machining centers, an optional tool magazine is available as additional equipment:
V. For the full range of VMC-1100 vertical machining centers, optional linear scales and workpiece measuring OMP60 are available as additional equipment:
VI. For the full range of VMC-1100 vertical machining centers, optional simple oil-water separators and oil mist collectors are available as additional equipment:
VII. For the full range of VMC-1100 vertical machining centers, an optional fourth axis is available as additional equipment:
VIII. For the full range of VMC-1100 vertical machining centers, an optional gearbox is available as additional equipment:
IX. For the full range of VMC-1100 vertical machining centers, an optional fifth axis is available as additional equipment:
X. For the full range of VMC-1100 vertical machining centers, an optional chip conveyor is available as additional equipment:
| Model | VMC-1100 (Three Linear Guideways） |
VMC-1100 (Two Linear Guideways and One Hard Guideway) |
VMC-1100 (Three Hard Guideways) |
|---|---|---|---|
| strength | |||
| Spindle Taper | BT40 | BT40 | BT40 |
| Spindle Speed (rpm/min) | 8000 | 8000 | 8000 |
| Main Drive Motor Power | 11kw | 11kw | 11kw |
| Power Supply Capacity | 25 | 25 | 25 |
| Processing range | |||
| X-axis Travel | 1100mm | 1100mm | 1100mm |
| Y-axis Travel | 650mm | 650mm | 600mm |
| Z-axis Travel | 750mm | 750mm | 600mm |
| Worktable Size | 650X1200 | 650X1200 | 600X1300 |
| Maximum Load of Worktable | 800kg | 800kg | 800kg |
| Workbench T-slots | 5-18*120 | 5-18*120 | 5-18*120 |
| Distance Between Spindle Axis and Column | 722mm | 700mm | 655mm |
| Distance from Spindle End Face to Worktable | 95-845mm | 95-845mm | 180-780mm |
| Processing parameters | |||
| Rapid Traverse Along X/Y/Z Axis (m/min) | 24/24/24 | 24/24/15 | 15/15/15 |
| Working Feed (mm/min) | 1-10000 | 1-10000 | 1-10000 |
| Numerical control system | |||
| FANUC MF3B Configuration | X-axis: βiSc22/3000-B Y-axis: βiSc22/3000-B Z-axis: βis22/3000B-B Spindle: βiI 12/10000-B |
X-axis: βiSc22/3000-B Y-axis: βiSc22/3000-B Z-axis: βis22/3000B-B Spindle: βiI 12/10000-B |
X-axis: βiSc22/3000-B Y-axis: βiSc22/3000-B Z-axis: βis22/3000B-B Spindle: βiI 12/10000-B |
| SIEMENS 828D Configuration | X-axis:1FK2308-4AC01-0MB0 Y-axis:1FK2308-4AC01-0MB0 Z-axis: 1FK2208-4AC11-0MB0 Spindle: 1PH3131-1DF02-0KA0 |
X-axis:1FK2308-4AC01-0MB0 Y-axis:1FK2308-4AC01-0MB0 Z-axis: 1FK2208-4AC11-0MB0 Spindle: 1PH3131-1DF02-0KA0 |
X-axis:1FK2308-4AC01-0MB0 Y-axis:1FK2308-4AC01-0MB0 Z-axis: 1FK2208-4AC11-0MB0 Spindle: 1PH3131-1DF02-0KA0 |
| Mitsubishi M80B Configuration | X-axis: HG303S-D48 Y-axis: HG303S-D48 Z-axis:HG303BS-D48 Spindle: SJ-DG11/120 |
X-axis:HG204S-D48 Y-axis:HG204S-D48 Z-axis:HG303BS-D48 Spindle:SJ-DG7.5/120 |
X-axis:HG204S-D48 Y-axis:HG204S-D48 Z-axis:HG303BS-D48 Spindle:SJ-DG7.5/120 |
| Instrument System | |||
| Tool Magazine Type and Capacity | Disc type (manipulator type) 24 pieces | Disc type (manipulator type) 24 pieces | Disc type (manipulator type) 24 pieces |
| Tool Holder Type | BT40 | BT40 | BT40 |
| Maximum Tool Diameter | Φ80/Φ150mm | Φ80/Φ150mm | Φ80/Φ150mm |
| Maximum Tool Length | 300mm | 300mm | 300mm |
| Maximum Tool Weight | 8kg | 8kg | 8kg |
| Accuracy | |||
| Repeatability of X/Y/Z Axes | 0.009mm | 0.009mm | 0.009mm |
| Positioning Accuracy of X/Y/Z Axes | 0.007mm | 0.007mm | 0.007mm |
| X/Y/Z Axis Guideway Type | Linear guide X-axis: 35 Y-axis: 45 Z-axis: 45 |
Linear guide + Hard guide X-axis: 45 Y-axis: 45 Z-axis: Hard guide |
Hard guideway |
| Screw Specification | 4012/4012/4012 | 4012/4012/4012 | 4010/4010/4010 |
| Aspect | |||
| Length | 3000mm | 3000mm | 3350mm |
| Width | 2880mm | 2880mm | 2600mm |
| Height | 3100mm | 3100mm | 3100mm |
| Weight | 6800kg | 6800kg | 8000kg |
| Required Air Pressure | ≥0.6MPa ≥500L/min(ANR) | ≥0.6MPa ≥500L/min(ANR) | ≥0.6MPa ≥500L/min(ANR) |
TAJANE Service Center
TAJANE has a CNC machine tool service center in Moscow. Service experts will assist you in guiding the installation, debugging, equipment diagnosis, maintenance, and operation training of CNC machine tools.The service center has a long-term reserve of spare parts and consumables for the entire range of products.
